Tangshan Xinrui Electronics Wastewater Treatment Project

1 Project Overview

The Tangshan Xinrui Electronics Wastewater Treatment Project is a key environmental infrastructure project supporting a printed circuit board (FPCB) manufacturing base in Hebei Province, China.

The project serves a high-precision electronics production facility involving flexible and rigid-flex PCB manufacturing processes. The wastewater contains heavy metals and complex organic pollutants generated during etching, plating, and cleaning processes.

The system adopts a multi-stage advanced treatment process to ensure stable compliance with stringent discharge standards required for the electronics manufacturing industry.

2 Project Information

ItemDetails
Project NameTangshan Xinrui Electronics Wastewater Treatment Project
LocationTangshan City, Hebei Province, China
Project TypeElectronics Manufacturing Wastewater Treatment
Treatment Capacity400 m³/day
Service ObjectFPCB Manufacturing Plant
Contract ModelEPC General Contracting
Core ProcessChemical treatment + A/O + MBR + Catalytic Oxidation
Discharge StandardClass I discharge standard

3 Client Challenges

  • High concentration of heavy metals including copper and nickel

  • Complex and variable organic pollutants

  • Large fluctuations in influent water quality

  • Strict discharge compliance requirements

  • High requirements for online monitoring accuracy

  • Strong environmental regulatory pressure

Core Challenge
Achieve stable removal of heavy metals and complex organics under highly variable industrial wastewater conditions

4 Engineering Solution

SYNERAQUA implemented a multi-stage integrated treatment system combining physicochemical, biological, and advanced oxidation processes

Process Flow
Industrial Wastewater → Chemical Precipitation → Heavy Metal Removal → A/O Biological Treatment → MBR System → Catalytic Oxidation → Disinfection → Compliance Discharge

Engineering Strategy

  • Precise heavy metal precipitation and removal system

  • Biological treatment for organic pollutant degradation

  • MBR membrane filtration for solid-liquid separation

  • Catalytic oxidation for refractory organics removal

  • Integrated online monitoring and automated dosing system

5 Scope of Work

SYNERAQUA was responsible for full EPC delivery, including

  • Process design and system engineering

  • Heavy metal removal system construction

  • Biological treatment system implementation

  • MBR and oxidation system integration

  • Electrical and instrumentation works

  • Automation and control system integration

  • Commissioning and performance testing

  • Operator training and technical support

6 Key Technologies and Engineering Highlights

Precise Heavy Metal Removal Technology ensuring stable copper and nickel compliance

MBR Membrane System providing high-efficiency solid-liquid separation

Catalytic Oxidation System enabling deep degradation of refractory organics

Online Monitoring and Automated Dosing System ensuring process stability

Integrated Multi-Stage Treatment Architecture ensuring high adaptability to water quality fluctuations

7 Performance Results

  • Treatment Capacity: 400 m³/day

  • Heavy Metal Removal Rate: 100% compliance

  • COD Removal Rate: >96%

  • Effluent Standard: Class I discharge standard

  • Automation Level: Fully automated operation

  • System Stability: >99%

8 Project Value

The project significantly improves environmental compliance for electronics manufacturing operations

Key contributions include

  • Stable removal of heavy metals and toxic pollutants

  • Improved production environmental safety

  • Enhanced regulatory compliance capability

  • Reduced environmental risk for PCB manufacturing

  • Support for green manufacturing transformation

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