Potato Starch Processing Wastewater Treatment Project, Dingbian, Shaanxi

Food Processing Wastewater | UASB + A/O System | EPC Delivery1 Project Overview

The Shaanxi Dingbian Potato Starch Processing Wastewater Treatment Project is an environmental infrastructure project supporting a large-scale potato starch production industrial park in Shaanxi Province, China.

The project treats high-strength organic wastewater generated during potato washing, starch extraction, and processing. The wastewater contains high COD, high suspended solids, and strong seasonal fluctuation characteristics.

The system adopts a biological treatment process combining anaerobic and aerobic technologies to ensure stable compliance with discharge standards and support sustainable agricultural industrial development.

2 Project Information

ItemDetails
Project NameShaanxi Dingbian Potato Starch Processing Wastewater Treatment Project
LocationDingbian County, Yulin City, Shaanxi Province, China
Project TypeFood Processing Wastewater Treatment
Treatment Capacity1,500 m³/day
Service ObjectPotato Starch Processing Plant
Contract ModelEPC General Contracting
Core ProcessPretreatment + UASB + A/O
Discharge StandardGB 18918 Class B standard

3 Client Challenges

  • High COD concentration in starch processing wastewater

  • High suspended solids content from potato residues

  • Strong seasonal production fluctuations

  • High organic load impact on biological system

  • Strict environmental acceptance requirements

  • Requirement for low energy and low operating cost system

Core Challenge
Achieve stable treatment of high-strength starch wastewater under strong seasonal load variation conditions

4 Engineering Solution

SYNERAQUA implemented a multi-stage biological treatment system optimized for starch processing wastewater

Process Flow
Production Wastewater → Screening → Equalization Tank → Pretreatment System → UASB Anaerobic Reactor → A/O Biological Treatment → Secondary Clarification → Disinfection → Compliance Discharge

Engineering Strategy

  • High-efficiency anaerobic degradation of organic load

  • Biological nitrogen and carbon removal system

  • Load adaptation design for seasonal variation

  • Sludge reduction optimization design

  • Stable automated operation system

5 Scope of Work

SYNERAQUA was responsible for full EPC delivery, including

  • Process design and system engineering

  • Anaerobic treatment system construction

  • Biological treatment system implementation

  • Equipment supply and installation

  • Electrical and instrumentation works

  • Automation and control system integration

  • Commissioning and performance testing

  • Operator training and technical support

6 Key Technologies and Engineering Highlights

High-Rate UASB System enabling efficient COD reduction under high-load conditions

A/O Biological Treatment System ensuring stable nutrient removal performance

Load-Adaptive Process Design for seasonal production variation

Sludge Reduction Optimization improving long-term operational efficiency

Fully Automated Control System ensuring stable and continuous operation

7 Performance Results

  • Treatment Capacity: 1,500 m³/day

  • COD Removal Efficiency: >95%

  • BOD Removal Efficiency: >98%

  • Effluent Standard: GB 18918 Class B standard

  • Automation Level: Fully automated operation

  • System Stability: >99%

8 Project Value

The project significantly improves environmental performance for agricultural processing operations

Key contributions include

  • Stable compliance with discharge standards

  • Reduced operating cost through anaerobic process efficiency

  • Improved resource utilization efficiency

  • Enhanced sustainability of agricultural industrial park

  • Strong adaptability to seasonal production fluctuations

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